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An empty factory floor at night lit by work lights

Between the last shift out and the first shift in.

Nightshift is a commercial and industrial electrical contractor in Draymoor. We isolate, strip out and replace switchgear across a weekend and hand the plant back running. Since 2004 we have run 214 shutdowns and handed one back late, in 2011, by 40 minutes.

Talk to the shutdown desk

(555) 014-2400

Lic. #000000

Master electrical contractor (sample)

$10m

Public liability and contract works

2004

Wiring plant in the Draymoor belt since

4 to 12

Electricians on a shutdown crew

90 min

To site on a breakdown, any hour

Half our work never needs you to stop.

Before anyone talks about a shutdown, it is worth knowing which half of the job actually needs one. Most plants are quoted for a weekend they did not need.

With your power on

Done in normal hours, around your people, with nothing switched off upstream.

  • Thermal surveys of boards under real load, which is the only time a loose joint shows itself
  • New circuits off spare ways, where the way is already dead and the board is not
  • Lighting, small power and containment in areas we can isolate locally without touching your mains
  • Pulling cable into empty trays and risers, ready for a shutdown that is still eight weeks away
  • Testing and certifying circuits that are already out of service
  • Load and power quality logging for a week before we quote, so the quote is built on your numbers

Only with it off

These need a window. The argument is never whether, only how long and how it rolls back.

  • Anything upstream of the main breaker: incomers, main boards, the busbar chamber
  • Changing protection settings or devices on the main switch
  • Busbar risers, tap-off boxes and rising mains in occupied buildings
  • Transformer replacement, 500 to 2,000kVA, and the oil containment that comes with it
  • HV switching to 11kV, with an authorised person and your supply authority on the call
  • Anything where a mistake would put a live conductor in reach of your own staff

When the window is too short for the work, we buy time instead of asking for more of yours: a hire generator, a temporary board, or taking the plant back line by line so the slowest one to warm up starts first.

Six things we are on site for

Switchgear replacement

Main boards, sub mains, ACBs and MCCBs to 4,000A. Old panel out and new panel in inside one weekend window, busbar chamber included. Obsolete frames sourced rebuilt when a full board cannot be justified.

Three-phase distribution

Sub mains, risers, distribution boards and single to three-phase conversions. SWA and LSF cable to 400mm2, winch pulled with a bond tester on the drum so nothing is dragged over a sharp edge.

Motor control and process

MCC cubicles, starters, soft starts and VSDs for conveyors, dryers, presses and pumps to 250kW. Control wiring numbered to your drawing, not to ours, so your fitters can follow it at 3am.

Planned maintenance windows

Fixed wire inspection and testing, thermal surveys, torque audits and emergency lighting tests, cut into whatever windows your production plan leaves. Usually Tuesday nights, usually four hours at a time.

Breakdown response

On site in 90 minutes, any hour of any day. A meter, a thermal camera and the common spares for your board, because we keep a photograph of every board we have ever opened.

Surveys and compliance

Fixed wire testing at $3.80 a circuit, arc flash studies, load surveys and a remedial list split into must, should and could, so your capital request has real numbers in it.

Sixty hours, hour by hour

This is the plan we ran at the Kettleworth board mill last March: the 1988 main board out, a 3,200A board in, between the Friday night hooter and the Monday morning one. Every stage says who is on site, what is dead, what is being changed, and the checkpoint where we either carry on or put you back the way we found you.

Bar height is crew on site, 3 to 12 electricians Go or no-go checkpoint

Friday 18:00 to 20:00

Last pallet off line 3

On site
4
Hours used
2 of 60

Plant live

Nothing. The mill is still running on the old board.

What happens

  • New board, cable drums, lighting towers and the 500kVA generator staged in the yard
  • The switching schedule walked point by point with your duty engineer, off the paper we sent nine days ago
  • Temporary feeds proved for the fire alarm, the sprinkler pumps and the server rack

Friday 20:00: Is line 3 empty and cool?

Go

The dryer is off load, under 60C, and production has signed the permit. We start switching.

No-go

If the dryer is still turning we stand down at 20:00 and rebook. We do not isolate around a running line to save face.

If we stop here: Nothing is disconnected. Standing down here costs you the mobilisation and nothing else, and Monday is untouched.

Your own clock looks different. The walkthrough is where we find out what your window really is, which is usually shorter than the one in the email and longer than the one production will admit to.

What we can actually take on

  • Main switchboards to 4,000A, forms 2 through 4b
  • HV switching to 11kV with our own authorised person
  • ACB and MCCB replacement, including obsolete frames sourced rebuilt
  • Busbar risers and tap-off boxes to 2,500A
  • Transformers, 500 to 2,000kVA, with the bund and the oil handling
  • Motor circuits to 250kW, direct on line, star delta, soft start and VSD
  • Single core cable to 400mm2, winch pulled with a tension log
  • Generator changeover panels, 100 to 800kVA, tested on load before we leave

What we do not do: fire alarm design, building management programming and high voltage cable jointing. We bring in the same three firms every time and they invoice you direct, so there is no margin of ours sitting on top of their day rate.

An industrial electrician in hi-vis and a hard hat

Test kit that travels with the crew

  • 1,000V and 5,000V insulation testers
  • Primary and secondary injection sets
  • Three-phase power quality loggers, seven day records
  • Two thermal cameras, both calibrated this year

Nobody works on a point they did not lock themselves

Your insurer will ask for most of this. Your production manager will care about the last one on the list.

One key box, one holder

Every electrician fits their own lock on the point they will work on. The keys go in one box and the shutdown coordinator holds it. Nothing is re-energised while a lock is on it, including by us.

Switching in writing, nine days early

The schedule reaches your duty engineer nine days before the window with a request to argue with it. On the night, one operator switches, one checker watches, and both sets of initials go against every step.

Proved dead, then proved again

Proving unit checked, point tested, proving unit checked again. Logged with a time at every point. The proving unit itself is checked against a known live source at the start of every shift.

Arc flash before the door closes

Boundaries calculated per board from the fault level your supply authority gives us. Category rated PPE on the job, and the label is fitted to the door before that door is shut for the last time.

Your permit system, or ours

We work to your permit to work if you have one, and to ours if you do not. A copy stays taped inside the board door and a copy goes in the handover pack.

The pack, before we drive out

Schedules, certificates, test results, the torque log, thermal images and as-fitted drawings, handed to a named person on site. Not emailed a fortnight later when someone chases it.

Insurance sits at $10m public liability and $10m contract works. The certificates go to your procurement team before we quote, not after somebody asks for them at 4pm on a Friday.

Ninety minutes, whatever the hour

One electrician carries the breakdown phone every night and a second is on 30 minute standby behind him. Between them they reach any of our eight towns inside 90 minutes, and they arrive with a meter, a thermal camera and the common spares for your board, because we keep a photograph of every board we have ever opened.

What we will not do at 3am is guess. You get a written cause and a photograph before we invoice, even when the fix took ten minutes and a fuse.

Breakdown line, 24 hours

(555) 014-2477
An electrician working on breakers inside an industrial panel
Callout, first two hours, any hour
$340
Each hour after that
$170
Night, weekend or public holiday uplift
None
A fault in work we did in the last 12 months
$0

Eight kinds of plant, eight different clocks

Food and drink manufacturing

Wash-down areas, IP65 on everything, and a hygiene induction before the toolbox leaves the van.

Cold storage and logistics

The clock is the temperature, not the hours. We plan around how long the store can coast, then take half of it.

Print and packaging

Big drives, dirty supplies and harmonics. We log before we quote so the new board is sized for what you actually draw.

Water and waste treatment

Zoned areas, telemetry that has to keep reporting, and pumps that cannot all be down at once.

Transport depots and workshops

Pits, hoists and charging. Work happens between the last vehicle in and the first one out, which is a four hour window.

Data and comms rooms

Dual feeds, changeover panels and a UPS that has to stay in circuit while we move what is behind it.

Schools and hospitals

Half terms, holidays and the two hours after a ward closes. We have done a theatre changeover in a single night, twice.

Quarries and aggregates

Long cable runs, heavy motors and weather. Everything gets a mechanical protection review, not just an electrical one.

Eight towns, and how long we take to reach them

These are gate to gate at night, measured on the jobs we have run, not lifted off a map. Every one of them is inside the 90 minute breakdown promise.

Further out than Braedon we still come. We just tell you a time when we take the call, instead of promising one before we know where the crew is.

A hi-vis crew working together inside a plant at night
Draymoor
20 minutes
Kettleworth
35 minutes
Sedgemount
40 minutes
Calverton
45 minutes
Portrail
55 minutes
Ostley
60 minutes
Halmsley
75 minutes
Braedon
85 minutes

Travel is shown as its own line on every invoice. If a job runs three nights, you pay it three times and you can see exactly what it is.

Three shutdowns, what came out and what went in

An open switchgear panel with breakers and cabling exposed

Kettleworth board mill

March 2025. 60 hours, Friday 18:00 to Monday 06:00.

Out
A 1988 main board, 2,500A, eleven panels, and a busbar chamber nobody had opened since 2006
In
A 3,200A form 4b board in six sections, with arc flash labelling and metering on every outgoing way

Handed back at 05:20 Monday, 40 minutes early. The mill runs at $9,400 an hour, so the early handback paid for the generator twice over.

Cable trays and conduit running above a plant floor

Ferrisway cold store

August 2024. 14 hours, one Sunday night.

Out
An 800kVA transformer at the end of its life and a sub main to the ammonia plant that was running 18 percent over its rating
In
A new 1,000kVA unit, a 400mm2 sub main to the plant room and a changeover panel for the hire generator

The store ran on a 500kVA generator for eleven hours and rose 1.5C. We had told them to plan for 3C and to move nothing. They moved nothing.

A motor control centre lineup running the length of a switch room

Sedgemount dairy

November 2024. Six consecutive Tuesday nights, 22:00 to 05:00.

Out
22 contactor starters, most of them older than the fitters running them
In
Nine variable speed drives on the pumps and fans, thirteen new starters, and one MCC rebuilt cubicle by cubicle while the dairy kept making product

The dairy never lost a production day. Pasteuriser motor current dropped 14 percent, which is about $11,000 a year at their tariff.

What the people who sign the permit say

They sent me the switching schedule nine days out and asked me to argue with it. Nobody had ever done that. By Friday night there was nothing left to be surprised about.
Britta Vossberg. Maintenance manager, Kettleworth board mill. Sample review.
Six Tuesday nights instead of one weekend. It cost more on the invoice and it saved us roughly $70,000 in lost production. They worked that out and told us. We had not asked.
Tobias Sorbie. Plant engineer, Sedgemount dairy. Sample review.
Our cold store went up 1.5 degrees over eleven hours on a generator. They had told me to expect three. I have kept that email for the next time a contractor tells me it will be fine.
Deandra Faulks. Facilities lead, Ferrisway cold store. Sample review.

How a weekend gets booked

  1. 1A walkthrough with a torch, out of hours

    Two hours on your site when the plant is quiet. We open every board, photograph every point and leave with your single line drawing marked up in pencil. No charge, and you keep the marked-up drawing whether you ever call us again or not.

  2. 2A switching schedule and a fixed price, nine days out

    The hour by hour plan, the crew numbers, the rollback at every stage and a fixed price with the contingency shown as its own line instead of buried in the rate. Then we ask you to pull it apart.

  3. 3We arrive with everything

    Board, cable, generator, lighting towers, welfare and food. The only things we use on your site are the supply we agreed and the roller door. Your stores stay shut and your fitters stay home.

Asked at every walkthrough

If yours is not here, call the shutdown desk. It is answered by an electrician, not a call centre.

Relays and numbered cores on a terminal rail in close up
Can you do this without stopping our line at all?

Often, yes. A motor control centre can be rebuilt a cubicle at a time over consecutive nights, and a sub main can be run in parallel and swapped over in minutes. We did exactly that at the Sedgemount dairy over six Tuesday nights. It costs more in labour and it usually costs less than one lost production day. We will tell you which is cheaper for you before you ask.

What happens if you run over?

In 214 weekend shutdowns since 2004 we have handed back late once, in 2011, by 40 minutes. Every stage of the plan has a written rollback, and the contract carries a late handback penalty of $1,200 an hour payable by us. The penalty exists so that the person quoting has a reason to be honest about the hours.

Do you work on high voltage?

We switch to 11kV with our own authorised person where your supply authority allows it, and we replace HV switchgear. We do not joint HV cable. That goes to a specialist jointer who invoices you direct, so there is no margin of ours sitting on top of his day rate.

How far ahead do we need to book a weekend?

The board is the long item, 10 to 14 weeks from order. Everything else we can mobilise at six weeks. We hold four weekends a quarter open for work that cannot wait, and we do not release those to whoever books first.

Who holds the permit, you or us?

Whoever already has a system that works. If you run a permit to work, we work inside it and our coordinator signs on and off like any of your contractors. If you do not, we bring ours and your duty engineer countersigns. Either way there is one key box and one named holder, all weekend.

Can you survey the place before we commit to anything?

Yes. Fixed wire testing is $3.80 a circuit, done in whatever windows you have, and you get a remedial list split into must, should and could, with a price against each. Most plants find the must list is shorter than they feared and the should list is where the real money is.

Tell us about your window

Two hours on your site when the plant is quiet, and you keep the marked-up single line drawing whether you use us or not. Most walkthroughs happen between 18:00 and 22:00 on a weeknight.

(555) 014-2400

Shutdown desk, 07:00 to 19:00 weekdays. Breakdowns any hour on (555) 014-2477.

NIGHTSHIFTELECTRICAL

Commercial and industrial electrical contractor working shutdowns, breakdowns and maintenance windows across the Draymoor industrial belt since 2004.

Where we are

Unit 9, Pellard Road Industrial Estate, Draymoor

Shutdown desk: (555) 014-2400

Breakdowns, 24 hours: (555) 014-2477

Desk open 07:00 to 19:00 weekdays. Crews work nights and weekends.

Licence and cover

Master electrical contractor lic. #000000 (sample)

$10m public liability, $10m contract works

Prices, response times, reviews and project figures are sample values

Nightshift Electrical is a concept brand created by MigrateLab for illustration.

Call the shutdown desk